In-process compensation of straightness deviation in BTA deep hole drilling using experimental and simulative analysis

Gerken, J. F.1, a; Biermann, D.1, b; Klages, N.2, c; Denkena, B.2, d

1)
Institute of Machining Technology, TU Dortmund University, Baroper Str. 303, D-44227 Dortmund, Germany
2)
Institute of Production Engineering and Machine Tools (IFW), Leibniz University Hannover, D-30823 Garbsen

a) julian.gerken@tu-dortmund.de; b) dirk.biermann@tu-dortmund.de; c) klages@ifw.uni-hannover.de; d) denkena@ifw.uni-hannover.de

Abstract

BTA deep hole drilling is required for a variety of drilling applications with high length-to-diameter-ratios and high qualities. It is one of the latest machining operation in the production chain. Due to the high components value, high process stability and product quality is necessary. One of the most important quality features is the bore´s straightness deviation. In order to compensate this straightness deviation during the drilling process, a compensation unit has been developed. In addition, the influence of the compensation unit on the straightness deviation has been investigated in FEM simulations.

Keywords

deep hole drilling, manufacturing process, compensation unit, experimental and simulative tool system development

Publication

53rd CIRP Conference on Manufacturing Systems (CMS 2020), Procedia CIRP 93, (2020), pp. 1417-1422, doi: /10.1016/j.procir.2020.04.103